CNC machining in Aluminum
High machinability and ductility, good strength-to-weight ratio. Aluminum alloys have good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance. Can be anodized.
Precision Aluminum Machining for Complex Geometries
We specialize in high-speed milling and turning of aluminum alloys (6061, 7075, 5052). From rapid prototyping to low-volume production, we deliver aerospace-grade tolerances.
Tight Tolerances
Achieving precision down to ±0.01mm using advanced 5-axis CNC machines. Perfect for critical fit components.
Rapid Turnaround
Optimized tool paths and high-speed spindles allow us to ship standard aluminum parts in as fast as 3 days.
Surface Finishing
Comprehensive post-processing including Anodizing (Type II & III), Bead Blasting, and Powder Coating.
Gallery of Custom CNC Machined Aluminum Parts
Explore our custom CNC-machined aluminum parts gallery, featuring a wide variety of high-quality components we have produced for various industries.
CNC Machining Processes for Aluminum Parts
We can handle every conceivable level of machining, running from simple 3-axis milling to multifaceted 5-axis simultaneous operations.
Fraisage CNC
Multi-axis milling for complex geometries, pockets, contours, and surface features. Our 3, 4, and 5 axis machines can handle parts for any level of complexity.
- Up to 40"×20"×20"
- ±0.001" Milling Tolerance
- Ra 32 μin Surface Finish
Tournage CNC
Precision lathe work for rotational parts, including shafts, bushings, connectors, and fittings. Live tooling gives the capability to perform complex features in a single setup.
- Ø0.1" - Ø12"
- Live Tooling
- Thread Cutting
Usinage CNC 5 axes
5-axis machining simultaneously moving to handle the most difficult geometries. Machining in one setup reduces handling, increases accuracy, and reduces lead time.
- Complex Features
- Impellers & Turbines
- Aerospace Parts
Swiss Screw Machining
Elegant and small really rigid as well as stay precise. Its guiding bushing makes this facility suitable for very long and slender components.
- Ø0.03" - Ø1.25"
- Tol: ±0.0002"
- Medical & Electronics
Material Data Sheets (PDF)
Aluminium 6061
Universal Structural Standard
Aluminum 2A12 & LY12
Aerospace High Strength
Aluminum 2024
Aircraft Structural Grade
Aluminium 5052
Marine Grade & Sheet
Aluminum 6063
Architectural Extrusion
Aluminum 7050
High Toughness Plate
Aluminium 7075
The Peak of Static Strength
Alloy Performance Comparison
Click headers to sort by strength, hardness, or machinability.
| Grade de l'alliage | Limite d'élasticité (MPa) | Tensile Strength (MPa) | Hardness (HB) | Résistance à la corrosion | Usinabilité |
|---|---|---|---|---|---|
| 6061-T6 | 276 | 310 | 95 | EXCELLENT | GOOD |
| 7075-T6 | 503 | 572 | 150 | FAIR | FAIR |
| 2024-T3 | 324 | 469 | 120 | POOR | EXCELLENT |
| 5052-H32 | 193 | 228 | 60 | BEST | FAIR |
| 6063-T6 | 214 | 241 | 73 | EXCELLENT | GOOD |
| 7050-T7451 | 469 | 524 | 140 | GOOD | GOOD |
| 2A12-T4 | 325 | 470 | 120 | POOR | EXCELLENT |
Custom Aluminum CNC Usinage Design Guidelines
Conception pour la fabrication (DFM)
The following are guidelines to optimize your aluminum parts for CNC milling, reduce the costs, and improve lead times.
Tolerance Guidelines
Tight tolerances should only be specified where functional necessity dictates. Tighter tolerances cause machining time and cost to rise exponentially.
Wall Thickness
Thin walls may vibrate or deflect during machining. The thickness should, therefore, be maintained enough to provide dimensional stability.
Internal Corners
The internal corners must have a radius equal to or greater than the largest tool radius they will encounter. Smaller radii lead to lesser tool sizes and longer machining times.
Hole Depth
Standard drills function best in hole depths around 4x the diameter. Specialized tools and peck drilling cycles are required for depths >4x diameter.
Thread Design
Threads of aluminum are not particularly strong, so in the case of frequent assembly and/or higher loads, one might choose to go for threaded inserts (Helicoils).
Surface Finishing for CNC Machined Aluminum
Choose from our complete selection of surface treatments to enhance the aesthetics of your aluminum parts, give them better protection against corrosion, and make them more functional.
THE MOST USED
Type II Anodizing
The basic anodizing process plus the possibility to choose among different colors for decor. With the stacking of the layers being thinner, it has quite good protection against corrosion.
- More than one shade offered
- 0.0002" to 0.001" thickness
- MIL-A-8625 Type II
HIGH WEAR
Type III Hard Anodizing
A thick and hard oxide layer is created to resist wear and, in some cases, even surpass the wear resistance of the application, thus, making it fully suitable for demanding conditions.
- HRC 60-70 hardness
- 0.001" to 0.003" thickness
- MIL-A-8625 Type III
MATTE FINISH
Bead Blasting
A uniform matte finish that covers up the marks left by machining. It is widely used as the pre-treatment process prior to anodizing.
- Typical Ra 1.6-3.2 µm
- Cost-efficient
- Satin like appearance
THICK COATING
Powder Coating
Long-lasting polymer coating with a wide range of colors. Outdoor equipment requiring thick protection can be painted with this because it is intended for such.
- 0.002" to 0.006" thickness
- RAL colors available
- UV resistant
Chromate Conversion (Alodine)
A lightweight coating that still lets electricity pass through. Moreover, it can act as an excellent primer for the next layers of paint because of its great adhesion.
- Electricity passage still possible
- MIL-DTL-5541 compliant
- Golden or transparent choices
WEAR + CORROSION
Electroless Nickel Plating
A layer of nickel that is applied uniformly and has very good resistance against both wear and corrosion. It is self-leveling so that the thickness throughout is always consistent.
- Uniform thickness
- 50 HRC hardness
- Chemical resistant
Robotique
Des bras collaboratifs intelligents aux robots mobiles autonomes, nous fournissons des composants de base de haute précision et de haute fiabilité ainsi que des solutions d'intégration de systèmes.
Compréhension approfondie →
Dispositif médical
Engagés dans la recherche et le développement innovants de l'imagerie médicale, des instruments de diagnostic et des systèmes d'assistance chirurgicale, nous préservons la vie et la santé grâce à une fabrication de précision.
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Communication optique
Construire les bases des réseaux optiques à haut débit de la prochaine génération et fournir des solutions de haute performance, des modules optiques aux équipements de commutation de base.
Compréhension approfondie →
Automatisation
Pièces automatisées personnalisées : Des solutions non standard pour les secteurs de l'électronique, de la médecine et des nouvelles énergies qui allient précision et rentabilité - rapides, fiables et compétitives.
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Automobile
Composants automobiles de précision : Chaque système est le fruit d'une ingénierie supérieure.
Compréhension approfondie →
Semi-conducteurs
Fabrication de précision de composants et de pièces pour semi-conducteurs : Solutions de tolérance au micron/submicron pour l'équipement des semi-conducteurs, la fabrication de plaquettes et les essais d'emballage.
Compréhension approfondie →
CNC machined aluminum
Aluminum is a relatively easy metal to machine which makes it great for Usinage CNC. Aluminum has useful properties for machining such as being lightweight, malleable, tractable and overall good durability. It being so light and easy to work with means that it can be used for a wide variety of applications. CNC machined Aluminum parts begin as a raw piece of metal which is cut down bit by bit to create a desired shape or object. This process is done most accurately with a CNC machine which can produce almost any three dimensional object designed via CAD software.
Aluminum machine shops
Our broad network of manufacturing partners includes over 240 Aluminum machine shops. Having this huge capacity and wide range of machinery available lets us fulfill a massive variety of orders and produce very complex parts. Our machine shops can produce custom Aluminum parts with Tournage CNC machines and 3- & 5-axis CNC milling machines. We offer different types of Aluminum: 6061-T6, 7075-T6, 6082, 5083, 6063, 5052, 2024, 7050, MIC6, 2017 and 2014.
Aluminum machining services
We offer a complete Aluminum CNC machining service and can produce complex Aluminum parts with 13 different types of Aluminum. Aluminum parts are great for applications that require high strength, corrosion resistance, heat tolerance, low weight, and overall versatility. We work with almost every kind of CNC mill and turning center, from simple workholdings to complex, organic geometries. With our Aluminum CNC machining services, you can apply up to 13 post-processing options, including bead blasting, anodizing, powder coating and nickel plating.
Aluminum Prototype Machining Success Stories
High-Strength 7075 Aluminum Structural Components
Critical radar frame required high strength-to-weight ratio. Thin walls and complex structures caused distortion during machining. Tolerances must stay within ± 0.001".
- Matériau : Aviation-grade Aluminum 7075-T6.
- Processus : 5-axis CNC machining with distortion control.
- QC: 100% CMM confirming AS9100D compliance.
Precision Aluminum Manipulator for Surgical Robot
Robotic arm required high surface finish (RA 0.4 μm) for sterility. Needed Type III Hard Anodizing without altering critical fit sizes.
- Micro-machining: Swiss Screw Machining for precision.
- Surface: Custom shadowing tools to limit anodization.
- Traçabilité : Full ISO 13485 compliance.
Aluminum CNC Parts FAQs
We use machine learning algorithms to calculate the exact cost of any machinable part directly from your CAD file. Simply upload a CAD file to get an instant CNC machining quote.
CNC machines use Computer Numerically Controlled (CNC) milling tools to remove unwanted geometries from a raw block of Aluminum. These machines are exceptionally precise, allowing for high accuracy and complex part geometries.
Once you submit your quote, the parts will be sent for production, and you will receive them within the quoted lead time.